Laars Rheos+ RHHV - Install and Operating Manual User Manual

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Rheos / Rheos+ Service Clearances
09-12 May 21, 2009
To: Manufacturer’s Representatives and Distributors, Contract Service Centers, Sales Team,
Internal Support Departments, Operations Team
From: Mark W. Hughes, U.S. National Service Manager
Laars Heating Systems Company is changing the published Service Clearances for Rheos and Rheos+
products. The Service Clearances will now be as follows:
APPLIANCE SERVICE ACCESS
SURFACE CLEARANCE
Piping Side
24" 61cm
Opposite Side
24" 61cm
Top
24" 61cm
Back
36" 91cm
Front
36" 91cm
Vent
Per UL1738
The Rheos and Rheos+ Clearances to Combustibles will remain the same:
APPLIANCE CLEARANCE FROM
SURFACE COMBUSTIBLE MATERIAL
Piping Side
1" 2.5 cm
Opposite Side
1" 2.5 cm
Top
1" 2.5 cm
Back
1" 2.5 cm
Front
1" 2.5 cm
Vent
Per UL1738
All Rheos and Rheos+ literature will be revised to reflect these changes.
If you have any questions regarding this bulletin please call Technical Service at 800.900.9276 x686.
800.900.9276 • Fax 800.559.1583 (Customer Service, Service Advisors)
20 INDUSTRIAL WAY, ROCHESTER, NH 03867 • 603.335.6300 • Fax 603.335.3355 (Applications Engineering)
1869 SISMET ROAD, MISSISSAUGA, ONTARIO, CANADA L4W 1W8 • 905.238.0100 • Fax 905.366.0130
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Summary of Contents

Page 1 - APPLIANCE CLEARANCE FROM

Rheos / Rheos+ Service Clearances 09-12 May 21, 2009 To: Manufacturer’s Representatives and Distributors, Contract Service Centers, Sales Team, In

Page 2 - Canada Patent Pending

Rheos+ Boiler and Water HeaterPage 9Term DescriptionPipe Single-wall galvanized steel pipe, 24 gauge minimum (sized per section 1.9)Joint Permanent

Page 3

LAARS Heating SystemsPage 10*When vent terminal is less than 10 feet (3m) horizontally from a fo

Page 4

Rheos+ Boiler and Water HeaterPage 111. The gure in this addendum shows the requirements for mechanical vent terminal clearances for the U.S. and Ca

Page 5 - List of Figures

LAARS Heating SystemsPage 12(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side w

Page 6 - GENERAL INFORMATION

Rheos+ Boiler and Water HeaterPage 13Model and Distance from Gas Meter or Last Stage RegulatorGas Type 0-50 feet 0-15m 50-100 feet 15-31m 100-200

Page 7

LAARS Heating SystemsPage 147. All threaded joints should be coated with piping compound resistant to action of liqueed petroleum gas.8. The appl

Page 8 - Roof Termination

Rheos+ Boiler and Water HeaterPage 15medium is piped in parallel with the boiler with appropriate valves to prevent the chilled medium from entering t

Page 9 - 

LAARS Heating SystemsPage 16 Water HeaterIn a water heating application (an open system), new water is constantly bei

Page 10 - Terminals

Rheos+ Boiler and Water HeaterPage 17If the water at the inlet of the copper heat exchanger is less than 140°F (60°C), water from the outlet of the co

Page 11 - LAARS Heating Systems

LAARS Heating SystemsPage 18NOTE: These systems are not allowed in the Commonwealth of Massac

Page 12

Installation and Operation Instructions Document 1185B H2310800BInstallat

Page 13

Rheos+ Boiler and Water HeaterPage 19Rheos+ heaters are not designed to be pl

Page 14 - 

LAARS Heating SystemsPage 20

Page 15 - Section 4A

Rheos+ Boiler and Water HeaterPage 21

Page 16 - 

LAARS Heating SystemsPage 22

Page 17 - Water Heater

Rheos+ Boiler and Water HeaterPage 23

Page 18

LAARS Heating SystemsPage 24Section 5 WARNINGThe appliance must be electrically grounded in accordance with the requirements o

Page 19 - 

Rheos+ Boiler and Water HeaterPage 25temperature is less than 140°F (60°C), internal mixing will keep the outlet temperature at 160-165°F (71-74°C), a

Page 20

LAARS Heating SystemsPage 26is drawing down, the heater will react to sustain a minimum tank temperature. Boilers generally have higher differential

Page 21

Rheos+ Boiler and Water HeaterPage 27The proportional control used on the Rheos+ has internal circuitry that helps to minimi

Page 22

LAARS Heating SystemsPage 28another 20-25°F (11-14°C) (when at high re), and it leaves the boiler at 160-165°F (71-74°C). This hot water is then s

Page 23

LAARS Heating SystemsPage 2

Page 24

Rheos+ Boiler and Water HeaterPage 29The second menu “Add” has to do with the N2 address. Pressing enter when “Add” is displayed will display “255”,

Page 25 - 

LAARS Heating SystemsPage 30

Page 26

Rheos+ Boiler and Water HeaterPage 31

Page 27

LAARS Heating SystemsPage 32

Page 28 - = 5°F / 3°C

Rheos+ Boiler and Water HeaterPage 33

Page 29 - = 15°F / 8°C

LAARS Heating SystemsPage 34Figure 21 - Wiring Schematic, Model 1200, Figure 22 - Wiring Schematic, Models 1600, 2000 and

Page 30 - 5.8 Wiring Diagrams

Rheos+ Boiler and Water HeaterPage 35Figure 24 - Wiring Schematic, Models 1600, 2000 

Page 31

LAARS Heating SystemsPage 36Section 6 1. Ensure the system is fully connected. Close all bleedin

Page 32

Rheos+ Boiler and Water HeaterPage 375. Remove the two plugs from the + and – ports of the

Page 33

LAARS Heating SystemsPage 38 (c) Open gas shutoff valve. Restart the appliance. The ignition sequence will start again and the burner will start.

Page 34

Rheos+ Boiler and Water HeaterPage 3Section 1 General Information1.1 Introduction ...

Page 35

Rheos+ Boiler and Water HeaterPage 39Figure 27 - Gas Trains

Page 36 -  

LAARS Heating SystemsPage 40Figure 28 - Gas TrainsSolenoid SafetyGas ValveModulating GasValve ActuatorModulating GasValve BodiesManualGas ValveOn/Of

Page 37 - 

Rheos+ Boiler and Water HeaterPage 41shutoff valve. Remove the front and right-side panels from the unit. Disconnect the union between the valve body

Page 38

LAARS Heating SystemsPage 427.2.10 Mixing ActuatorThe mixing actuator connects to both mixing valves and takes its signal from the mixing control to

Page 39 - 

Rheos+ Boiler and Water HeaterPage 438. Clean the heat exchanger: A light accumulation of soot or corrosion on the outside of the heat exchanger can

Page 40 - Figure 27 - Gas Trains

LAARS Heating SystemsPage 446. When the call for heat is complete, or the unit reaches its setpoint temperature, the gas valve will close, and the

Page 41

Rheos+ Boiler and Water HeaterPage 45 Short cycling will generally occur only in combination space heating and water h

Page 42 - 

LAARS Heating SystemsPage 46 See Figure 30 1200 1600 2000 24002 Base assembly 24A1200 24A1200 24A1200 2

Page 43

Rheos+ Boiler and Water HeaterPage 4750 Tubing/Fittings (gas train repair kit) R2020700 R2020700 R2020700 R202070051 Air lter box assembly (wit

Page 44 - 

LAARS Heating SystemsPage 48See Figures 34 and 35 1200 1600 2000 2400110 Header cover 12A4200 16A4200 20A4200 24

Page 45 -  

LAARS Heating SystemsPage 4Table 1 Clearances ...6Table 2 Vent / Air Pipe Sizes ...

Page 46 - 

Rheos+ Boiler and Water HeaterPage 49

Page 47 -  

LAARS Heating SystemsPage 50

Page 48

Rheos+ Boiler and Water HeaterPage 513738 OR 4241(Primary)41(Secondary)42 OR 434446 OR 4749485067633738 OR4039 OR 4041

Page 49

LAARS Heating SystemsPage 52

Page 50

Rheos+ Boiler and Water HeaterPage 53

Page 51

LAARS Heating SystemsPage 54

Page 52

Rheos+ Boiler and Water HeaterPage 55

Page 53

Page 56H2310800B®800.900.9276 • Fax 800.559.1583 (Customer Service, Service Advisors)20 Industrial Way, Rochester, NH 03867 • 603.335.6300 • Fax 603.

Page 54

Rheos+ Boiler and Water HeaterPage 5Section 1GENERAL INFORMATIONUSING THIS MANUAL – Because the Rheos+ Boilers and Rheos+ Water Heaters are identical

Page 55

LAARS Heating SystemsPage 6(12) Firing Mode F = Modulating(13) Revision 2 = Second version(14) Heat Exchanger E = Glass-lined steel with copper t

Page 56 - 

Rheos+ Boiler and Water HeaterPage 7Figure 1 - Dimensional DrawingModel Intake Exhaust Intake Exhaust Size Size Maximum Run Maximum Run 1200

Page 57 - H2310800B

LAARS Heating SystemsPage 8The combustion air can be taken through the wall, or through the roof. When taken from the wa

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