Laars HP-M2 Series - Installation, Operation and Mainten User Manual

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Installation, Operation and Maintenance Instructions Document 1105
Installation, Operation and
Maintenance Instructions for
H Series
HW-M2 Series H-M2 Series HP-M2 Series
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualified in hot water heater installation and maintenance. Improper installation and/or operation could
create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death.
Improper installation and/or operation will void the warranty.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a nearby phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or gas
supplier.
OUT OF
PRODUCTION
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Summary of Contents

Page 1 - PRODUCTION

Installation, Operation and Maintenance Instructions Document 1105Installation, Operation andMaintenance Instructions for H SeriesHW-M2 Series H-M2

Page 2

Page 10LAARS Heating SystemsSECTION 3.Venting and Air Source3A. The Direct Vent Kits(part numbers 2400-326 or 2400-328)When using the Direct Vent Kit,

Page 3

H SeriesPage 112. For boilers in confined rooms, two permanentopenings shall be provided - one within 12" ofthe ceiling, and one within 12"

Page 4

Page 12LAARS Heating Systems4B. Domestic Water PipingConnect hot water tempering valve (12) “HOT”port to hot water outlet from unit. This valve should

Page 5

H SeriesPage 135C. Hydronic Piping - HW SeriesHW-M2 boilers are installed in single andmultiple zone systems ( using either zone valves orzone circula

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Page 14LAARS Heating SystemsFigure 15. Hydronic Piping with Indirect H(P).OUT OFPRODUCTION

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H SeriesPage 15Figure 16. Hydronic Piping H(P) Models.Figure 17. Hydronic Piping H(P) in Radiant “in floor” or Low Mass Heating System.OUT OFPRODUCTIO

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Page 16LAARS Heating SystemsSECTION 6.Electrical Connections6A. Electrical ConnectionsAll electrical wiring must conform to local codesand/or the 1).

Page 9

H SeriesPage 17SECTION 7.HP Mounting PipingThe Model HP-M2-Series may be used as eithera Paloma Pak/Hytech boiler replacement or as a newwall-mount in

Page 10

Page 18LAARS Heating Systems8A-2. CGARefer to page 4 for Alternate Venting Method.8B. Electrical ConnectionsIf the installation is new, wire the unit

Page 11

H SeriesPage 19SECTION 9.Check, Test and Start Up9A. Filling System1. Open all supply and return valves.2. Fill heating system to minimum operatingpre

Page 12

Page 2LAARS Heating SystemsTABLE OF CONTENTSSECTION 1.General Information1A. HW Series, H Series, HP Series ... 41B. to the Installer:

Page 13

Page 20LAARS Heating Systems9C-2. Operating Control H-M2Burner will run until operating control cut-outtemperature (185°F) is reached.When Operating C

Page 14

H SeriesPage 21 Keep boiler jacket louvers clear for propercooling of internal components.Do not obstruct boiler room ventilation screensor grills.10B

Page 15

Page 22LAARS Heating Systems6. Clean the finned tubing with a wire brush andvacuum all loose material from the combustionchamber.7. Replace all parts

Page 16

H SeriesPage 2311I. TransformerThe control transformer accepts 120 VAC powerand provides 40 VA of 24 VAC power for the boilercontrol only. It is not c

Page 17

Page 24LAARS Heating Systemsand actuator are on the system side. Close union, openvalves, refill and bleed system, bleed coil at coil bleedpetcock and

Page 18

H SeriesPage 25the pressure to go positive (above 0 IN. W.C.). If thepressure spikes positive when the solenoid opens thenthe gas valve regulator is f

Page 19

Page 26LAARS Heating Systemstransfer tank. If no flow check exists or if an existingflow check is left in the manual (open) position, heatleaves the b

Page 20

H SeriesPage 27possible to check for cross contamination in anotherway. Loosen the top clamp on the air duct couplingand remove the gas balance line f

Page 21

Page 28LAARS Heating SystemsRED “PURGE” Light flashing - blower or stackswitch failure or possible flue blockage.RED “VALVE” Light flashing - valve, i

Page 22

H SeriesPage 29PURGE - SEE FIGURE 26VALVE SEE FIGURE 281. LIMIT CIRCUIT OPENSEE FIGURE 252. NO CALL FOR HEAT/HOT WATERREPLACE BOILERCONTROL2400-224REP

Page 23

H SeriesPage 3HW-M2 Series H-M2 Series HP-M2 SeriesHW-M2-130 H-M2-130* HP-M2-130*HW-M2-100 H-M2-100 HP-M2-100HW-M2-60 H-M2-60 HP-M2-60Integrated Hydro

Page 24

Page 30LAARS Heating SystemsFigure 25. Testing Limit Circuit (You Must Complete Figure 24 First).Ð123456789REDREDCN6"CONTROL"LIMIT CIRCUIT A

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H SeriesPage 31Figure 26. Red "Purge" Light Flashing (You Must Complete Figure 24 First).RESET BOILER CONTROL BYSWITCHING POWER OFF FOR 15SE

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Page 32LAARS Heating SystemsFigure 27. Checking Blower (You Must Complete Figure 26 First).RESET BOILER CONTROL BYSWITCHING BOILER SWITCH OFFFOR 15 SE

Page 27

H SeriesPage 33CLEAR1. TURN OFF BOILER SWITCH2. REMOVE BOTH TUBES FROMSTACK SWITCH AND DISCONNECTELECTRICAL WIRES3. CHECK FOR CONTINUITY ACROSSSWITCH

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Page 34LAARS Heating SystemsFigure 29. Red "Valve/Flame" Light Flashing (You Must Complete Figure 24 First).RESET BOILER BY INTERUPTING POWE

Page 29

H SeriesPage 35WITH A CALL FOR HEAT RESETBOILER CONTROL BY SWITCHINGOFF BOILER SWITCH FOR 15 SECS.AND THEN ON AGAIN.AFTER TWO SECONDS DOESGREEN POWER

Page 30

Page 36LAARS Heating Systems2022826Figure 31. Parts Identification.Figure 33. Parts Identification.Figure 32. Parts Identification.Figure 34. Parts Id

Page 31

H SeriesPage 37Installer:Date of Installation:Serial Number:NO. DESCRIPTION P / N1 Top dome for combustion chamber 2400-0382 Insulation retainer 1-428

Page 32

Page 38LAARS Heating SystemsOUT OFPRODUCTION

Page 33

H SeriesPage 39Figure 36. H(P) Wiring Diagram.Figure 37. H(P) Ladder Diagram.FUSE“Caution: Label all wires prior to disconnection when servicing contr

Page 34

Page 4LAARS Heating SystemsSECTION 1General Information1A. HW Series, H Series, HP SeriesThe H Series boiler is a low pressure, hot waterboiler that i

Page 35

Page 40LAARS Heating SystemsFigure 38. HW Wiring Diagram.Figure 39. HW Ladder Diagram.FUSE“Caution: Label all wires prior to disconnection when servic

Page 36

H SeriesPage 41SECTION 15.Trouble Shooting15A. S9301A Control ModuleNORMAL SEQUENCE FAILURE TO COMPLETE THIS CYCLEEventControl FuntionVerifiedEnvent C

Page 37

Page 42LAARS Heating Systems15B. Quick Reference Trouble ShooterFOR MORE INFORMATION SEE INDEXA. SHORT CYCLING: Unit shuts down before reaching limit.

Page 38

H SeriesPage 43OUT OFPRODUCTION

Page 39

1-510Laars WarrantyH SeriesResidential Hydronic Heating and Domestic Hot Water ApplianceThis Laars product is backed by thislimited twenty year warran

Page 40

H SeriesPage 51C. Codes and StandardsAll installations must be made in accordancewith: 1). The National Fuel Gas Code, ANSI Z223.1 -latest edition or

Page 41

Page 6LAARS Heating Systems2B. Chimney Venting (USA Only)Model H(W)-M2-60 and H(W)-M2-100 MUSTNOT BE CHIMNEY OR B-VENT CONNECTED.Model H(W)-M2-130 is

Page 42

H SeriesPage 7Height LateralVent Connector Diameter (A & D)5" 6"Appliance Rating in MBHH L Fan Assist Fan Assist(ft) (ft) Min Max Min Ma

Page 43

Page 8LAARS Heating Systems2E. Installing Stainless SteelHorizontal / Vertical Venting(non concentric)Stainless Steel Special Gas Vent listed to U.L.S

Page 44

H SeriesPage 9Figure 6. Part Number 2400-372.Figure 7. Vent Terminal Used As An Air Screen.Figures 8 and 9. Vent Pipe Attachment.OUT OFPRODUCTION

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