Laars Mighty-Stack TL00-199 - Installation, Operation an User Manual

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Installation, Operation and Maintenance Instructions Document 2118A
H2206000A
These instructions are to be stored next to the water heater for reference purposes.
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualified in hot water heater installation and maintenance. Improper installation and/or operation could
create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death.
Improper installation and/or operation will void the warranty.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a nearby phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or gas
supplier.
Installation,
Operation and
Maintenance
Instructions for
Mighty-Stack
Gas-Fired
Water Heater
Model TL00-199
A subsidiary of BRADFORD WHITE Corporation
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Summary of Contents

Page 1 - Mighty-Stack

Installation, Operation and Maintenance Instructions Document 2118AH2206000AThese instructions are to be stored next to the water heater for reference

Page 2 - TABLE OF CONTENTS

LAARS HEATING SYSTEMSPage 10Figure 9. Horizontal Vent Terminations.2. If a backflow preventer, pressure reducing valve,or check valve is included in

Page 3 - General Information

Mighty Stack Water HeaterPage 11Figure 11. Location of Parts in Control Box.WARNINGThe boiler must be electrically grounded. Follow therequirements

Page 4

LAARS HEATING SYSTEMSPage 12Figure 12. Connection Diagram.Mighty-StackMODEL TL00H2022200BTable 10 lists the flow and pressure droprequirements for th

Page 5 - 1H. Gas Supply Piping

Mighty Stack Water HeaterPage 13Figure 13. Wiring Schematic.If the loop between the heater and storage tankcomprises more than this nominal piping, l

Page 6 - 1I. Combustion Air Supply

LAARS HEATING SYSTEMSPage 14SECTION 2.Operating Instructions•Water temperature over 125°F (52°C)can cause severe burns instantly ordeath from scalds.•

Page 7 - Figure 5. Chimney Venting

Mighty Stack Water HeaterPage 152B. Starting the System After ExtendedShut-Down1. Hydrogen gas can be produced in a hot watersystem that has not been

Page 8

LAARS HEATING SYSTEMSPage 16FOR YOUR SAFETY READ BEFORE OPERATINGWARNING: If you do not follow these instructions exactly, a fire orexplosion may resu

Page 9 - 1M. Water Piping

Mighty Stack Water HeaterPage 17SECTION 3.Maintenance and ServiceWARNINGFollow local regulations with respect to installationof carbon monoxide (CO) d

Page 10 - 1N. Electrical Wiring

LAARS HEATING SYSTEMSPage 183. There is an aquastat mounted near the bottom ofthe tank. Eventually the water temperature at theaquastat drops below th

Page 11 - Requirements

Mighty Stack Water HeaterPage 193F. Electrical TroubleshootingThe procedure listed on the next page allows youto quickly check the key parts of the el

Page 12 - MODEL TL00

LAARS HEATING SYSTEMSPage 2TABLE OF CONTENTSSECTION 1.General Information1A. Introduction... 31B. Warr

Page 13 - Mighty Stack Water Heater

LAARS HEATING SYSTEMSPage 20Figure 16. Troubleshooting Flowchart.YESNOTurn gas supplyoff. Set aquastatto call for heat.Is gas valvepowered? (Shouldbe

Page 14 - SECTION 2

Mighty Stack Water HeaterPage 21Figure 17. General View Showing Major Assemblies/Components.3G. Parts Listing

Page 15 - Shut-Down

LAARS HEATING SYSTEMSPage 22Figure 18. Heater Cabinet Components.Part No. Description23 20443900 Bracket, Mounting22 20443800 Bracket, Mounting Heate

Page 16 - OPERATING INSTRUCTIONS

Mighty Stack Water HeaterPage 23Figure 19. Heat Exchanger and Piping.Part No. Description10 20440008 Piping Assembly9 20442900 Modified Pipe Plug8 A2

Page 17 - Maintenance and Service

LAARS HEATING SYSTEMSPage 24Figure 20. Electrical/Control Components.Part No. Description7 E2105000 Bi-Metal Disc High Temperature Limit6 E2074506 Fan

Page 18 - Figure 15. Pilot Assembly

Mighty Stack Water HeaterPage 25Figure 21. Burner Tray Assembly.Part No. Description7 L0032700 8001-10000 FT - Gas Orifice, Propane7 L0050400 8001-100

Page 19

LAARS HEATING SYSTEMSPage 26Figure 22. Flue Collector Assembly.Part No. Description4 20425402 Outlet Flue Collar3 A2000200 Induced Draft Blower2 20404

Page 20 - LAARS HEATING SYSTEMS

Mighty Stack Water HeaterPage 27

Page 21 - 3G. Parts Listing

H2206000AA subsidiary of BRADFORD WHITE Corporation800.900.9276 • Fax 800.559.1583 (Customer Service, Service Advisors)20 Industrial Way, Rochester, N

Page 22

Mighty Stack Water HeaterPage 3SECTION 1.General InformationWARNINGTo install this unit correctly, you must follow theprocedures listed in this manual

Page 23 - *NOTE: Item 1 includes

LAARS HEATING SYSTEMSPage 4Figure 1. Dimensions.Figure 2. Component Locations.Dimensions shown in inches (mm)

Page 24

Mighty Stack Water HeaterPage 5Figure 3. Installation in Closet.Figure 4. Gas Supply Piping.equipped to operate at higher altitudes haveappropriate

Page 25

LAARS HEATING SYSTEMSPage 61I. Combustion Air Supply The water heater location must provide enoughair for proper combustion and ventilation of thesurr

Page 26

Mighty Stack Water HeaterPage 7• Avoid using an oversized vent pipe or usingextremely long runs of the pipe. This may causeexcessive cooling and conde

Page 27

LAARS HEATING SYSTEMSPage 8material used. This will maintain the clearances andprevent physical damage and separation of the joints.NOTE: Always provi

Page 28 - H2206000A

Mighty Stack Water HeaterPage 9Figure 8. Horizontal Venting.The water heater vent collar must be fastened tovent pipe of the same diameter, with rust

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